The sealing principle of an aluminum cap can be explained

April 22, 2025

The sealing principle of an aluminum cap can be explained

The sealing principle of an aluminum cap can be explained 


Sealing Principle of an Aluminum Cap:

The aluminum cap achieves an effective seal primarily through a combination of **compression and deformation**. The key components involved are:  


1. Aluminum Shell – Provides structural rigidity and maintains the shape of the cap.  

2. Liner (Sealing Material) – Typically made of materials like PVC, foam, or induction seal foil, which forms a tight barrier when compressed.  

3. Tamper-Evident Band (if applicable) – Ensures integrity by breaking upon first opening.  


Mechanism:  

- When the cap is crimped or screwed onto the container (e.g., a glass bottle), the **liner is compressed** against the rim of the opening, creating a hermetic seal.  

- For induction sealing (common in pharmaceuticals/food), an **induction heat-seal liner** bonds to the container mouth when exposed to electromagnetic induction, enhancing leak-proofness.  

- The aluminum’s malleability allows it to conform tightly to container threads or grooves, preventing air/liquid ingress.  


Applications:

Widely used in **beverage, pharmaceutical, and food packaging** due to its excellent seal integrity, corrosion resistance, and tamper-evident features.  


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